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Depending on the application, the basic unit can be modified quickly with different working modules:

Optional modules for the PROCESS-PILOT

UTL basic module
  • For general homogenizing processes
  • Single stage
Dispax Reaktor DR
  • High shear disperser
  • Three stage
MK / MKO module
  • For wet milling
  • Adjustable grinding gap
DBI module
  • For direct incorporation of liquid and solid additives in the dispersing chamber
MHD module
  • For incorporation of powders into liquids in one pass
CMX module
  • For dustfree incorporation of powders into liquids
MCD module
  • For wet milling with axially adjustable grinding gap and high speed motor

The optional CONTROLLER with touchscreen display allows the speed of the PROCESS PILOT to be infinitely adjusted. The display is robust and self-explanatory due to the intuitive operation. The necessary process data for a scale up, such as tip-speed and power consumption, as well as the product temperature and engine power are clearly displayed numerically and as a trend. Time-limited processes can be stopped automatically using the timer function. It goes without saying that the menu can be switched to different languages, as well as the control of the PROCESS PILOT via a PC in connection with the IKA owned Labworldsoft 6 software with simultaneous recording of the process data.

Advantages of the PROCESS PILOT
  • Flexibility and ease of use: one suitable machine for many applications and a wide variety of processes
  • Seamless scaling of processes from laboratory to production while maintaining product quality
  • Easy and quick exchange of the modules as well as the possibility to expand to the complete system
  • Operates under pressure/vacuum
  • Works at elevated temperatures
  • Low maintenance mechanical seal
  • Suitable for dry-running
  • Available in Explosion proof design

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